Monday, May 27, 2013

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Make this Simple Delay ON Timer Circuit Application Note Included

The post explains a simple delay ON circuit which allows the connected load at the output to be switched ON with some predetermined delay after power switch ON.


The explained circuit can be used for all applications which calls for an initial delay ON feature for the connected load after the mains power is switched ON.

The shown diagram is pretty straightforward yet provides the necessary actions very impressively, moreover the delay period is variable making the set up extremely useful for the proposed applications.

The functioning can be understood with the following points:

Assuming the load which requires the delay ON action being connected across the relay contacts, when power is switched ON, the 12V DC passes via R2 but is unable to reach the base of T1 because initially, C2 acts as a short across ground.

The voltage thus passes through R2, gets dropped to relevant limits and starts charging C2.

Once C2 charges up to a level which develops a potential of 0.3 to 0.6V (+ zener voltage) at the base of T1, T1 is instantly switched ON, toggling T2, and the relay subsequently....finally the load gets switched ON too.

The above process induces the required delay for switching ON the load.

The delay period may be set by appropriately selecting the values of R2 and C2.

R1 ensures that C2 quickly discharges through it so that the circuit attains the stand by position as soon as possible.

D3 blocks the charge from reaching the base of T1.







Parts List

R1 = 610K
R2 = 330K
R3= 10K
R4 = 1K
D1 = 3V zener diode
D2 = 1N4007
D3 = 1N4148
T1 = BC547
T2 = BC557
C2 = 33uF/25V
Relay = SPDT, 12V/400 Ohms


Application Note

Lets learn how the above circuit becomes applicable for solving the following presented issue by one of the keen followers of this blog, Mr. Nishant.


Hello Sir,
I have a 1KVA automatic voltage stabilizer.It has one defect that when it is switched on, very high voltage is outputted for about 1.5s (therefore cfls and bulb got fused frequently) after that the voltage becomes OK. I have opened the stabilizer it consist of an auto-transformer,4 24V relay each relay connected to a separate circuit(each consisting of 10K preset,BC547,zener diode,BDX53BFP npn darlington pair transistor IC,220uF/63v capacitor,100uF/40V capacitor ,4 diodes and some resistors).These circuits are powered by a step down transformer and output of these circuit are taken across corresponding 100uF/40V capacitor and fed to corresponding relay.What to do in order to tackle the problem.please help me.Hand drawn circuit diagram is attached.



Solution:

The problem in the above circuit might be due to two reasons: one of the relays is switching ON momentarily connecting the wrong contacts with the output, or one of the responsible relays is settling down with the correct voltages a little while after power switch ON.

Since there are more than one relay, tracing out the fault and correcting it can be a bit tedious......the circuit of a delay ON timer explained in the above article could be actually very effective for the discussed purpose.

The connections are rather simple.

Using a 7812 IC, the delay timer can be powered from the existing 24V supply of the stabilizer.

Next, the delay relay N/O contacts may be wired in series with the stabilizer output socket wiring.

The above wiring would instantly take care of the issues as now the output would switch after some time during power witch ONs, allowing enough time for the internal relays to settle down with the correct voltages across their output contacts.

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